In high-volume production, every minute counts. Machine Analyser® connects directly to your ELAU PacDrive to protect your OEE and hit your shipping windows.
✓ Instant fault diagnostics
✓ Protect OEE & contracts
✓ Zero-disruption setup
✓ Identify intermittent faults
When a line stops, four things need to happen – diagnose, understand, fix and learn. Most teams struggle with all four. Machine Analyser® is built for all of them. Not just the prediction bit.
When a line goes down, Machine Analyser® surfaces the exact fault, axis, error code and preceding events from your PAC immediately. No log searching, no guesswork - your engineer has everything they need to diagnose the problem in minutes, not hours.
Knowing the fault code is only half the battle. Machine Analyser® gives your engineers the full context - drive history, error patterns and preceding events - so they understand what caused it. With a full asset inventory tracked in the platform, your team knows exactly what parts and firmware versions are available to fix it.
Every breakdown is logged automatically. Machine Analyser® tracks patterns across incidents so your team can spot recurring faults, identify root causes and take action before the same problem stops the line again.
Connected directly to your PAC – no sensors, no lengthy IT project. Everything your engineers, managers and stores teams need in one platform.
When an FMCG line stops, Machine Analyser® pulls the fault, axis, error code and preceding events from your PAC instantly. No log searching – your engineer has the full picture before they’ve even reached the machine.
Machine Analyser® tracks current draw, error trends and axis behaviour across your FMCG lines 24/7 – through shift changes, product changeovers and seasonal peaks. Spot what’s developing before it becomes a stop.
Usage data, wear trends and a full asset inventory – parts and firmware versions included. Your stores and maintenance teams can plan windows around actual machine condition, not a fixed calendar.
Industry research and the reality we see every day on the FMCG factory floor.
The REAL cost of one hour of unplanned downtime in FMCG
Average incident duration – up from 49 minutes five years ago
Time that can be lost in a single FMCG incident when cleanup is required
Manufacturers want condition monitoring but most still don’t have it
No rip-and-replace. No lengthy IT project. No sensors to install.
Plug directly into your PAC - no sensors, no hardware, no disruption. Works with ELAU PacDrive and legacy systems instantly.
Cloud or offline - no IT sign-off. Continuous PAC data tracking. Learns patterns and flags anomalies with 24/7 coverage.
Turn insights into action. Get instant alerts, predictive warnings, and plain-language tips for faster, smarter planning.
Real-time current and axis monitoring on your fastest lines
Track current draw and axis behaviour on motors and drives running at high speeds - where small issues can quickly escalate into major failures and missed delivery windows. Machine Analyser surfaces early warning signs before they become stops, and gives your engineer the full fault context the moment one does.
Consistent reliability across every product run
Monitor equipment health across short production runs and product switches. Every changeover is a potential stress point - Machine Analyser ensures your team has full visibility of machine condition before and after each switch, so issues are caught early rather than mid-run.
24/7 coverage when your lines can't afford to stop
When lines must run continuously to meet peak commitments, Machine Analyser keeps watch around the clock - alerting your team before a fault becomes a stop and giving engineers the data to diagnose and resolve it fast when one does. Missing a delivery window costs more than just the downtime.
One view across your entire estate
Deploy across multiple facilities - standardise your maintenance approach and give site managers a single view of equipment health across every location. Benchmark performance between sites, share learnings from breakdowns and ensure every engineer has access to the same data regardless of where they're based.
Nothing gets missed between shifts
Faults that develop across shift changes are often the hardest to catch - and the easiest to miss in a manual handover. Machine Analyser provides continuous monitoring and a full fault log so every engineer starts their shift with a complete picture of what happened on the previous one. No guesswork, no gaps.
No sensors. No lengthy IT project.
No rip-and-replace.
Connect to your PAC today and get your first insights before the end of the day.
