When the line stops,
every second counts.

Machine Analyser® gives you the visibility to deliver it.

Stop searching PLC logs. Stop guessing which part to swap. Stop calling the OEM. Machine Analyser puts the full fault picture in your hands the moment a breakdown happens — directly from your PLC.

✓ Instant fault data, error codes and preceding events
✓ Error code advice — click any fault for guided resolution
✓ Full asset inventory — right parts, right firmware versions
✓ No sensors — connects directly to your existing PLC

Three things that slow every engineer down
during a breakdown. Until now.

You’re judged on how fast you get the line back up. But without the right data, diagnosis takes longer than the repair itself.

Problem 1 — Diagnosis
Searching logs manually takes too long

By the time you’ve extracted the fault codes and scrolled through 500 PLC events, the line has been down for 20 minutes. Machine Analyser® surfaces everything instantly — fault, preceding events, axis data — before you’ve reached the machine.

Problem 2 — Resolution
Not knowing if the right parts are available

You diagnose the fault, then spend another 30 minutes finding out the spare isn’t on the shelf — or it’s the wrong firmware version. Machine Analyser® tracks every asset, part and firmware version so you know what’s available before you start.

Problem 3 — Prevention
The same fault keeps coming back

You fix it, the line runs, then three weeks later it stops again. Without root cause analysis and a breakdown history, you’re treating symptoms not causes. Machine Analyser® logs every incident so you can spot patterns and break the cycle.

From Installation to Intelligence in 3 Simple Steps.

No rip-and-replace. No lengthy IT project. No sensors to install.

React — Real-Time Breakdown Data

The moment the line stops, Machine Analyser pulls everything from your PLC instantly. No manual searching. Full fault picture before you reach the machine.

✓ Instant access to last 500 PLC events
✓ Live PacDrive message logger view
✓ Axis data — current draw, position, velocity
✓ Zero impact on machine safety or cycles

Resolve — Click Any Fault Code 

No more PDF manuals. No more OEM calls at 2am. Click any error code and get immediate, step-by-step resolution guidance from 10+ years of real PacDrive experience.

✓ Contextual advice for every ELAU fault code
✓ Verified step-by-step resolution guides
✓ Parts and firmware version checker
✓ Reduces reliance on external support callouts

Prevent — Spot Patterns Early

 

Root cause analysis and hardware health data lets you see what’s developing before it stops the line. Break the cycle of recurring faults — for good.

✓ Full breakdown history — every fault, every fix
✓ Hardware health — I²T values and current
✓ Pre-failure warning pattern detection
✓ 24/7 condition monitoring and alerts

Five things Machine Analyser® gives
every engineer on the floor.

Everything your PLC already knows — surfaced instantly, in plain language, exactly when you need it. No sensors, no IT project, no disruption to your machines.

Instant Fault Data — Before You Reach the Machine

The moment a line stops, Machine Analyser® pulls the fault, axis, error code and the last 500 preceding events directly from your PLC. No log searching, no manual extraction — everything you need to diagnose the problem is in your hands before you've left the control room.

✓ Full fault history and preceding event timeline
✓ Axis-level data — current draw, position, velocity
✓ Live PLC message logger view
✓ Zero impact on machine operation — read-only processeal-time health for all lines

Error Code Advice & Guided Resolution

No more digging through PDF manuals or calling the OEM at 2am. Click any error code in Machine Analyser® and get immediate, contextual troubleshooting guidance — step-by-step resolution advice built from over 10 years of real PacDrive breakdown experience.

✓ Contextual advice for every ELAU PacDrive fault code
✓ Step-by-step resolution guides
✓ Verified solutions built from real breakdown experience
✓ Reduces reliance on OEM support and external callouts

Root Cause Analysis & Breakdown History

Understand why it failed — not just that it failed. Machine Analyser® maintains a complete history of every breakdown, fault and resolution on your site. Compare incidents, spot recurring patterns and identify the root cause rather than just treating the symptom — so the same fault doesn't stop the line again in three weeks.

✓ Full breakdown history — every fault, every resolution
✓ Hardware health indicators — I²T values and current
✓ Pre-failure warning pattern detection
✓ Avoid costly part-swapping guesswork

No More Mid-Job Surprises — Know Your Spares Before You Start

You've diagnosed the fault. The last thing you need is to strip the machine down and discover the replacement drive is the wrong firmware version — or isn't on the shelf at all. Machine Analyser® gives you a live view of every component on site before you pick up a spanner, so every repair starts with the right part confirmed.

✓ Live parts lookup — search by component before starting work
✓ Firmware version matching — avoid costly incompatibility errors
✓ Obsolescence alerts — know which parts are end-of-life before they fail
✓ Cuts wasted trips to stores and unnecessary machine downtime

Condition Monitoring & Early Warning Alerts

Machine Analyser® continuously monitors current draw, error trends and axis behaviour across your lines — 24/7, without interrupting production. When something starts to deteriorate, you get an alert before it becomes a breakdown. So instead of reacting to a stopped line, you're preparing for a planned repair.

✓ 24/7 monitoring of motors, drives and controllers
✓ Trigger-based alerts when thresholds are exceeded
✓ Trend analysis — spot what's developing weeks ahead
✓ Move from reactive firefighting to planned maintenance

The numbers behind every breakdown. Every shift.

Industry research and the reality engineers face on the factory floor every day.

£40K

Cost of every hour your line is down – the clock starts the moment it stops

81 min

Average incident duration – up from just 49 minutes recorded five years ago

42%

Of all unplanned failures caused by ageing equipment – the most preventable

3-5x

More expensive to fix equipment reactively than through any planned maintenance

How engineers use
Machine Analyser® every day.

Real scenarios. Real workflows. From the moment an alarm goes off to the post-breakdown debrief — Machine Analyser® is built for real breakdown situations, not just dashboards.

  • The First 10 Minutes of a Breakdown

    The fastest diagnosis starts before you reach the machine

    The line stops. Before you've left the control room, Machine Analyser® has already surfaced the fault code, the preceding 500 events, axis data and drive history. You arrive at the machine knowing what happened, what led up to it and where to look — cutting diagnosis time from hours to minutes.

     

  • Checking Parts Before Starting the Repair

    Know what's on the shelf before you pull anything apart

    Machine Analyser's asset inventory shows you exactly what spare parts and firmware versions are available for the affected component. You know before you start the repair whether you have what you need — avoiding the frustration of stripping a machine down only to find the replacement isn't there or is the wrong version.

     

  • Dealing with an Unfamiliar Fault Code

    Get guided resolution advice without calling anyone

    You see a fault code you haven't dealt with before. Instead of pulling up the manual or calling DMC, click the error code in Machine Analyser® and get immediate, step-by-step resolution guidance — built from over 10 years of real PacDrive breakdown experience. The right answer, right now, without waiting.

     

  • Recurring Faults That Keep Coming Back

    Stop treating symptoms — find the root cause

    If the same fault keeps appearing on the same machine, Machine Analyser's breakdown history and hardware health data lets you dig deeper. Compare incidents over time, look at I²T values and current trends, and identify whether you're dealing with a genuine hardware issue, a process problem or something environmental. Fix the cause, not just the fault.

     

  • Shift Handovers

    Hand over with the full picture, not just a verbal summary

    At the end of your shift, Machine Analyser® gives the incoming engineer a complete log of everything that happened — faults, resets, error trends and any issues that are developing. No knowledge gaps, no missed context. The next engineer starts with the same picture you had.

     

  • Planned Maintenance Preparation

    Walk into every maintenance window knowing exactly what needs attention

    Machine Analyser's condition monitoring data tells you which components are showing wear, which are approaching end of life and which are flagged as obsolete. Before a planned maintenance window, you know exactly what to prioritise — and you can coordinate with stores to make sure the right parts are ready.

     

What engineers say
about Machine Analyser®

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Alexander McCaig
Alexander McCaig

Internet Surfer

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Evelyn Martinez
Evelyn Martinez

Web Developer

Stop guessing.
Start fixing faster.

The data is already in your PLC. Machine Analyser® puts it in your hands
the moment a breakdown happens – no sensors, no IT project, live in under a day.

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