Stop searching logs, swapping parts, or calling the OEM. Get the full fault picture in your hands the moment a machine stops – directly from your ELAU PacDrive controller.
✓ Instant error & event logs
✓ Guided fault resolution
✓ Asset & firmware tracking
✓ Capture intermittent faults
You’re judged on how fast you get the line back up. But without the right data, diagnosis takes longer than the repair itself.
By the time you’ve extracted the fault codes and scrolled through 500 PAC events, the line has been down for 20 minutes. Machine Analyser® surfaces everything instantly – fault, preceding events, axis data – before you’ve reached the machine.
You diagnose the fault, then spend another 30 minutes finding out the spare isn’t on the shelf – or it’s the wrong firmware version. Machine Analyser® tracks every asset, part and firmware version so you know what’s available before you start.
You fix it, the line runs, then three weeks later it stops again. Without root cause analysis and a breakdown history, you’re treating symptoms not causes. Machine Analyser® logs every incident so you can spot patterns and break the cycle.
Designed for engineers by engineers. Not dashboards. Not prediction hype. Real breakdown tools that work when you need them most.
The moment the line stops, Machine Analyser pulls everything from your PAC instantly. No manual searching. Full fault picture before you reach the machine.
✓ Instant access to last 500 PAC events
✓ Live PacDrive message logger view
✓ Axis, current , position, velocity and more
✓ Zero impact on machine safety or cycles
No more PDF manuals. No more OEM calls at 2am. Click any error code and get immediate, step-by-step resolution from 10+ years of real PacDrive experience.
✓ Contextual advice for every ELAU fault code
✓ Verified step-by-step resolution guides
✓ Parts and firmware version checker
✓ Reduces reliance on external support callouts
Root cause analysis and hardware health data lets you see what’s developing before it stops the line. Break the cycle of recurring faults – for good.
✓ Full breakdown history – every fault, every fix
✓ Hardware health – I²T values and current
✓ Pre-failure warning pattern detection
✓ 24/7 condition monitoring and alerts
Everything your PAC already knows – surfaced instantly, in plain language, exactly when you need it. No sensors, no IT project, no disruption to your machines.
The moment a line stops, Machine Analyser® pulls the fault, axis, error code and the last 500 preceding events directly from your PAC. No log searching, no manual extraction - everything you need to diagnose the problem is in your hands before you've left the control room.
No more digging through PDF manuals or calling the OEM at 2am. Click any error code in Machine Analyser® and get immediate, contextual troubleshooting guidance - step-by-step resolution advice built from over 10 years of real PacDrive breakdown experience.
Contextual advice for every ELAU PacDrive fault code
Step-by-step resolution guides
Verified solutions built from real breakdown experience
Reduces reliance on OEM support and external callouts
Understand why it failed - not just that it failed. Machine Analyser® maintains a complete history of every breakdown, fault and resolution on your site. Compare incidents, spot recurring patterns and identify the root cause rather than just treating the symptom - so the same fault doesn't stop the line again in three weeks.
Full breakdown history - every fault, every resolution
Hardware health indicators - I²T values and current
Pre-failure warning pattern detection
Avoid costly part-swapping guesswork
You've diagnosed the fault. The last thing you need is to strip the machine down and discover the replacement drive is the wrong firmware version - or isn't on the shelf at all. Machine Analyser® gives you a live view of every component on site before you pick up a spanner, so every repair starts with the right part confirmed.
Live parts lookup - search by component before starting work
Firmware version matching - avoid costly incompatibility errors
Obsolescence alerts - know which parts are end-of-life before they fail
Cuts wasted trips to stores and unnecessary machine downtime
Machine Analyser® continuously monitors current draw, error trends and axis behaviour across your lines - 24/7, without interrupting production. When something starts to deteriorate, you get an alert before it becomes a breakdown. So instead of reacting to a stopped line, you're preparing for a planned repair.
24/7 monitoring of motors, drives and controllers
Trigger-based alerts when thresholds are exceeded
Trend analysis - spot what's developing weeks ahead
Move from reactive firefighting to planned maintenance
Industry research and the reality engineers face on the factory floor every day.
Cost of every hour your line is down – the clock starts the moment it stops
Average incident duration – up from just 49 minutes recorded five years ago
Of all unplanned failures caused by ageing equipment – the most preventable
More expensive to fix equipment reactively than through any planned maintenance
Real scenarios. Real workflows. From the moment an alarm goes off to the post-breakdown debrief – Machine Analyser® is built for real breakdown situations, not just dashboards.
The fastest diagnosis starts before you reach the machine
The line stops. Before you've left the control room, Machine Analyser® has already surfaced the fault code, the preceding 500 events, axis data and drive history. You arrive at the machine knowing what happened, what led up to it and where to look - cutting diagnosis time from hours to minutes.
Know what's on the shelf before you pull anything apart
Machine Analyser's asset inventory shows you exactly what spare parts and firmware versions are available for the affected component. You know before you start the repair whether you have what you need - avoiding the frustration of stripping a machine down only to find the replacement isn't there or is the wrong version.
Get guided resolution advice without calling anyone
You see a fault code you haven't dealt with before. Instead of pulling up the manual or calling DMC, click the error code in Machine Analyser® and get immediate, step-by-step resolution guidance - built from over 10 years of real PacDrive breakdown experience. The right answer, right now, without waiting.
Stop treating symptoms - find the root cause
If the same fault keeps appearing on the same machine, Machine Analyser's breakdown history and hardware health data lets you dig deeper. Compare incidents over time, look at I²T values and current trends, and identify whether you're dealing with a genuine hardware issue, a process problem or something environmental. Fix the cause, not just the fault.
Hand over with the full picture, not just a verbal summary
At the end of your shift, Machine Analyser® gives the incoming engineer a complete log of everything that happened - faults, resets, error trends and any issues that are developing. No knowledge gaps, no missed context. The next engineer starts with the same picture you had.
Walk into every maintenance window knowing exactly what needs attention
Machine Analyser's condition monitoring data tells you which components are showing wear, which are approaching end of life and which are flagged as obsolete. Before a planned maintenance window, you know exactly what to prioritise - and you can coordinate with stores to make sure the right parts are ready.
Machine Analyser has completely changed how we respond to breakdowns. What used to take hours of PAC searching now takes minutes. We identified a recurring drive fault pattern we'd never spotted before.
Implementation was done in a single day with zero disruption. Within the first week we'd used the fault history to resolve an intermittent issue that had been costing us for months.
The data is already in your PAC. Machine Analyser® puts it in your hands
the moment a breakdown happens – no sensors, no IT project, live in under a day.
